Artificial Stone Production Line Building Materials Manufacturing Machines
Artificial stone production line is a specialized machinery setup used for the manufacturing of artificial stones, which are synthetic materials designed to resemble natural stones. These artificial stones are used for various applications in construction, including wall cladding, flooring, countertops, and decorative elements. Here is a general overview of how an artificial stone production line works:The production line begins with the preparation of raw materials. The primary ingredients for artificial stones typically include a combination of polyester resin, stone aggregates (such as quartz, granite, or marble chips), color pigments, and additives. These materials are carefully measured and combined in specific proportions to achieve the desired mix design.The raw materials are fed into a mixing chamber or mixer where they are thoroughly mixed to form a homogenous mixture. The mixing process ensures that the ingredients are evenly distributed, resulting in consistent quality and color throughout the artificial stones. The mixing time is typically controlled to achieve proper blending. Once the mixture is properly mixed, it is transferred to a molding system. The molding system consists of specialized molds or forms that determine the shape, size, and texture of the artificial stones. The mixture is poured or pressed into the molds, ensuring proper filling and compaction. After filling the molds, compaction is applied to the mixture to ensure proper density and eliminate any air voids. Compaction can be achieved through vibration, pressing, or other methods depending on the specific production line setup. This step helps in achieving the desired strength and durability of the artificial stones.Once the artificial stones are compacted in the molds, they undergo a curing process to harden and solidify. Curing can be achieved through various methods, such as heat, ultraviolet (UV) light, or chemical reactions. The curing time can vary depending on the specific mix design and curing requirements.After the artificial stones have cured sufficiently, they are demolded from the molds. Care should be taken during demolding to avoid damaging the stones. The demolded stones are then ready for further processing and finishing.The demolded artificial stones may undergo additional finishing processes to enhance their appearance and texture. This can include grinding, polishing, or surface treatments to achieve the desired aesthetic effect. The stones may also be trimmed or shaped to fit specific applications or customer requirements.The finished artificial stones are inspected for quality, including visual appearance, dimensions, and strength. They are sorted based on size, shape, and color. Once quality control is complete, the artificial stones are packaged and prepared for shipping or storage.
Specification:
| Name | Model | Specification | Size(mm) | Power(Kw) | Capacity(m2/day) | Weight(Kg) |
| Wet Cast Machinery | HTX-P-01 | Hydraulic driving;Auto feeding; vibrating and timing feeding | 7000*1000*1800 | 12.7 | 1000-1500 | 2000 |
| Wet Cast Machinery | HTX-P-02 | Chain drived;Auto feeding,auto vibration | 8000*1100*1600 | 4.05 | 800-1000 | 1500
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Applications
Wet cast machinery, is suitable for different silicone molds, rubber molds and plastic molds, size range from 200*200mm to 1500*1500mm, available for producing the artificial stone both for paving tile molds, 3D wall molds, wall panel molds, roadside stone molds, retaining wall molds, wall cap molds, etc.
Support and Services
Wet Cast Machinery technical support and services include:
- On-site technical support and maintenance
- Expert assistance with installation and setup
- Remote and telephone troubleshooting and support
- Periodic maintenance and inspection
- Repair and replacement parts
- Technical training and user manuals
- Upgrades and software updates
Product Tags:
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Artificial Stone Production Line Building Materials Manufacturing Machines Images
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